Urgent Electrical Issue
In industrial automation, unexpected failures can disrupt entire production lines. One such challenge I faced at Kian Joo Can (Myanmar) involved a sudden motor failure on a PLC-controlled system, bringing the can-making process to a halt.
Diagnosing the Issue:
- Checked Error Logs on HMI and identified an overheat fault in the motor drive.
- Inspected circuit breakers, wiring, and the VFD (Variable Frequency Drive)—discovered an overheating issue caused by a faulty cooling fan in the control panel.
Rapid Solution & Execution:
- To prevent further downtime, I temporarily installed an external cooling system, allowing production to resume safely.
- Once the system stabilized, I replaced the faulty cooling fan and performed a full test to ensure long-term reliability.
Every challenge is an opportunity to sharpen our skills. Industrial automation is not just about troubleshooting, programming and wiring - it’s about quick thinking, adaptability, and ensuring smooth operations under pressure.
Have you ever faced an unexpected breakdown at work? How did you handle it? Let’s discuss!
0 Comments